Panasonic ECOi 3 Way Installation Manual

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INSTALLATION INSTRUCTIONS
3WAY VRF System Air Conditioner
This air conditioner uses the refrigerant R410A.
NOTE
External diameter of service port R410A: 5/16"
Model No.
Outdoor Units
Type Outdoor Unit Type 72 96
U 3WAY VRF System
U-72MF1U9 U-96MF1U9
U-72MF1U9E* U-96MF1U9E*
* Salt-Air Damage Resistant Specifi cations.
Indoor Units
Type Indoor Unit Type 7 9 12 15 18
D1 1-Way Cassette S-07MD1U6 S-09MD1U6 S-12MD1U6
U1 4-Way Cassette S-12MU1U6 S-18MU1U6
Y1 4-Way Cassette 60 × 60 S-12MY1U6 S-18MY1U6
K1 Wall Mounted S-07MK1U6 S-09MK1U6 S-12MK1U6 S-18MK1U6
T1 Ceiling S-12MT1U6 S-18MT1U6
F1 Low Silhouette Ducted S-07MF1U6 S-09MF1U6 S-12MF1U6 S-15MF1U6 S-18MF1U6
M1 Slim Low Static Ducted S-07MM1U6 S-09MM1U6 S-12MM1U6 S-15MM1U6 S-18MM1U6
E1 High Static Pressure Ducted
P1 Floor Standing S-07MP1U6 S-09MP1U6 S-12MP1U6 S-15MP1U6 S-18MP1U6
R1 Concealed Floor Standing S-07MR1U6 S-09MR1U6 S-12MR1U6 S-15MR1U6 S-18MR1U6
Type Indoor Unit Type 19 24 36 48 54
D1 1-Way Cassette
U1 4-Way Cassette S-24MU1U6 S-36MU1U6
Y1 4-Way Cassette 60 × 60
K1 Wall Mounted S-19MS1U6*
1
S-24MK1U6
T1 Ceiling S-24MT1U6
F1 Low Silhouette Ducted S-24MF1U6 S-36MF1U6 S-48MF1U6 S-54MF1U6
M1 Slim Low Static Ducted
E1 High Static Pressure Ducted S-36ME1U6 S-48ME1U6
P1 Floor Standing S-24MP1U6
R1 Concealed Floor Standing S-24MR1U6
*
1
Necessary to install the External Electronic Expansion Valve Kit (Optional : CZ-P56SVK1U)
85464369528012 CV6233186887
W-3WAY_ECO-i_U.indb aW-3WAY_ECO-i_U.indb a 2011/11/07 16:29:282011/11/07 16:29:28
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Summary of Contents

Page 1 - INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS3WAY VRF System Air ConditionerThis air conditioner uses the refrigerant R410A.NOTE External diameter of service port R410A:

Page 2 - Please Read Before Starting

10 * When bending the tubes, use a bending radius that is at least 4 times the outer diameter of the tubes. In addition, take sufficient care to avoi

Page 3 - Check of Density Limit

11Table 1-10-2 Necessary Amount of Refrigerant Charge Per Outdoor UnitFurther charge a certain amount listed below in addition to the amount of refr

Page 4 - Vacuum pump

1215 to 30BABATube branching methods (horizontal use)Arrow viewHorizontal lineView as seen from arrowBall valve (BV: purchased separately)Main tubingT

Page 5

131-13. Optional Distribution Joint KitsSee the installation instructions packaged with the distribution joint kit for the installation procedure.Tabl

Page 6 - CONTENTS

14Table 1-14 Dimensions for connections of each partUnit: in.Position A B C D E F G H I JDimension ø1-1/2" ø1-1/4" ø1-1/8" ø1" ø7

Page 7 - 1. GENERAL

1512126451013145-25/329-13/325-55/6453/64 2-63/649-29/6463/6463/642-31/643-15/166-29/648-15/322-31/643-15/165-55/647/161-7/6443/644-21/64 4-21/645-3/6

Page 8 - Explanation of symbols

16911108121326451013145-25/325-55/64 5-55/6443/644-49/645-9/322-3/645-3/643-25/324-1/41-7/647/165-55/649-29/644-21/64 4-21/641-21/3263/6463/642-31/643

Page 9

17Suspension bolt (3/8" or M10) (field supplied)Nut (field supplied) (3/8" or M10)WasherM4 screws (12 pcs.)Suspension hookNOTENotes on Insta

Page 10 - 1 – 40)

181-15. Example of Tubing Size Selection and Refrigerant Charge AmountAdditional refrigerant chargingBased on the values in Tables 1-3, 4, 5, 9 and 1

Page 11

19● Obtain liquid tubing size from Tables 1-3, 4, 5 and 9.Main tubingLA = ø5/8 (ft.) (Total capacity of indoor unit is 179,400 BTU/h) The longest tu

Page 12 - 15 to 30

2IMPORTANT!Please Read Before StartingThis air conditioning system meets strict safety and operating standards. As the installer or service person, it

Page 13 - Liquid Tube

202. SELECTING THE INSTALLATION SITE2-1. Outdoor UnitAVOID:● heat sources, exhaust fans, etc.● damp, humid or uneven locations● indoors (no-venti

Page 14 - Discharge tubing

212-2. Removing Fin Guard for Heat ExchangerAfter installation of the outdoor unit, detach the fin guard for heat exchangers as following steps.1. C

Page 15

222-6. Dimensions of Wind DuctingReference diagram for air-discharge chamber (field supply) 33-3/16 33-3/16 33-3/1633-3/1621106-1/8106-1/8106-1/874-1

Page 16

232-7. Dimensions of Snow DuctingReference diagram for snow-proof ducting (field supply) 106-1/8106-1/87474-1/16(32-1/8)Air direction: Front directio

Page 17 - Relay kit

243. HOW TO INSTALL THE OUTDOOR UNIT3-1. TransportingWhen transporting the unit, have it delivered as close to the installation site as possible wit

Page 18

25Fig. 3-73-3. Remove the Brackets Used for Transport● After installing the unit, remove the 2 transport brackets from the front and rear (4 brackets

Page 19

263-5. Prepare the Tubing● Material: Use C1220 phosphorous deoxidized copper as described in JIS H3300, “Copper and Copper Alloy Seamless Pipes and

Page 20 - Top view

27● Precautions for brazingBe sure to replace the air inside the tube with nitrogen to prevent oxide film from forming during the brazing process. Be

Page 21 - Fallen snow

284. ELECTRICAL WIRING 4-1. General Precautions on Wiring (1) Before wiring, confirm the rated voltage of the unit as shown on its nameplate, then c

Page 22 - 3-unit installation

29****21 2121BCAL1L2L1L2L1L2L1L221ABAAU2U1L2L1R2R1U2U1L2L1R2R1U2U1L2L1R2R1U2U1L2L121B13RemoteControllerCONNECTOR2P(WHT)RC(BLU)WHTBLKWHTBLKWHTBLKWHTBLK

Page 23

3When ServicingTurn the power OFF at the main power box (mains) • before opening the unit to check or repair electrical parts and wiring.Keep your fi n

Page 24 - 3-1. Transporting

30(1) When linking outdoor units in a network, disconnect the terminal extended from the short plug (CN003, 2P Black, location: right bottom on the o

Page 25 - (Fig. 3-5)

31Fig. 4-4Stranded wire Ring pressure terminal Strip 3/8"Fig. 4-5Wire Special washer Screw Ring pressure terminal Terminal plate Screw and Spe

Page 26

325. HOW TO PROCESS TUBINGThe liquid tubing side is connected by a flare nut, and the gas tubing side is connected by brazing.5-1. Connecting the Re

Page 27 - 2, and CFC must not be used.)

33Caution Before Connecting Tubes Tightly(1) Apply a sealing cap or water-proof tape to prevent dust or water from entering the tubes before they are

Page 28 - 4. ELECTRICAL WIRING

34Unit side insulator Insulation tape (white) (supplied) Sealer (supplied) Flare insulator (supplied) Tube insulator (not supplied) Heat resistant 248

Page 29 - L1 L2 L3

35Fig. 5-9Fig. 5-105-4. Taping the Tubes(1) At this time, the refrigerant tubes (and electrical wiring if local codes permit) should be taped togethe

Page 30

36Fig. 6-1aFig. 6-2Fig. 6-1bFig. 6-36. AIR PURGINGAir and moisture in the refrigerant system may have undesirable effects as indicated below.● press

Page 31

37Fig. 6-4(3) Do a leak test of all joints of the tubing (both indoor and outdoor) and all service valves. Bubbles indicate a leak. Wipe off the soap

Page 32 - 5. HOW TO PROCESS TUBING

38Fig. 6-5Fig. 6-6(2) When the desired vacuum is reached, close the “Lo” knob of the manifold valve and turn off the vacuum pump. Please confirm that

Page 33 - Flare nut

397. TEST RUN7-1. Preparing for Test Run● Before attempting to start the air conditioner, check the following.(1) The control wiring is correctly c

Page 34

41-2. Prevent impurities including water, dust and oxide from entering the tubing. Impurities can cause R410A refrigerant deterioration and compresso

Page 35 - Fig. 5-10

407-2. Test Run ProcedureFig. 7-3Recheck the items to check before the test run.Have the outdoor sub units been connected?Set the unit address.Set th

Page 36 - Service port cap

41CN003CN101CN100S003 S002S004S005S006S007Fig. 7-47-3. Main Outdoor Unit PCB SettingW-3WAY_ECO-i_U.indb 41W-3WAY_ECO-i_U.indb 41 2011/11/07 16:

Page 37

42Examples of the No. of indoor units settings (S005, S004) ●No. of indoor unitsIndoor unit setting (S005) (3P DIP switch, blue) 10 20 30Indoor unit s

Page 38

437-4. Auto Address SettingBasic wiring diagram: Example (1)s If link wiring is not used(The inter-unit control wires are not connected to multiple

Page 39 - 7. TEST RUN

44Fig. 7-61-1 1-29-22-21-231-13-12921ON3ON123ON123321ONON123ON122ON1311ON32ON122ON13321ONONOFFONOFFONOFFONOFFONOFFONOFFONOFFONOFFONOFFONOFFOFFONAutoma

Page 40 - Fig. 7-3

45Case 2 Automatic Address Setting (no compressor operation)● Indoor and outdoor unit power can be turned ON for each system separately.Indoor unit

Page 41 - S003 S002S004S005S006S007

46Case 3A Automatic Address Setting in Heating Mode● Indoor and outdoor unit power cannot be turned ON for each system separately. In the following

Page 42

47Case 3B Automatic Address Setting in Cooling Mode● Indoor and outdoor unit power cannot be turned ON for each system separately. In the following

Page 43 - Leave the socket that

48is blinking LED 1 LED 2 ( : ON : Blinking : OFF) Display meaning After the power is turned ON (and automatic address setting is not in progress

Page 44 - Fig. 7-6

49Request concerning recording the indoor/outdoor unit combination Nos. After automatic address setting has been completed, be sure to record them for

Page 45

5Valve Liquid 3-2. Use R410A exclusive cylinder only.Single-outlet valve(with siphon tube)Liquid refrigerant should be recharged with the cylinder sta

Page 46

507-7. Meaning of Alarm MessagesTable of Self-Diagnostics Functions and Description of Alarm DisplaysAlarm messages are indicated by the blinking of

Page 47

51Possible cause of malfunctionAlarm messageActivation of protective deviceProtective device in indoor unit is activated.Thermal protector in indoor u

Page 48 - Display meaning

52Alarm messages displayed on system controllerSerial communication errors Mis-settingError in transmitting serial communication signalIndoor or main

Page 49 - ’s LCD display

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Page 50 - Continued

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Page 51

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Page 52

DC0811-21111Printed in JapanW-3WAY_ECO-i_U.indb 56W-3WAY_ECO-i_U.indb 56 2011/11/07 16:29:452011/11/07 16:29:45

Page 53

6CONTENTSPage Page IMPORTANT! ... 2Please Read Before StartingCheck of Density LimitPreca

Page 54

71-2. Accessories SuppliedSee Table 1-1.1-1. Tools Required for Installation (not supplied) 1. Flathead screwdriver 2. Phillips head screwdriver 3.

Page 55

81-5. Tubing LengthSelect the installation location so that the length and size of refrigerant tubing are within the allowable range shown in the fi gu

Page 56 - Printed in Japan

91-6. Tubing SizeTable 1-3 Main Tubing Size (LA)Unit: in. (mm)BTU/h (kW)72,000 (21.1)96,000 (28.1)139,000 (40.7)168,000 (49.2)192,000 (56.3)203,000 (

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