Panasonic KS12NB41A User Manual

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TECHNICAL & SERVICE MANUAL
CS-KS12NB41 & CZ-18BT1U + CU-KS12NK1A
CS-KS18NB4UW & CZ-18BT1U + CU-KS18NKU
CS-KS18NB4UW & CZ-18BT1U + CU-KS18NKUA
DC INVERTER SPLIT SYSTEM AIR CONDITIONER
Indoor Unit
Outdoor Model No. Product Code No.
1 852 361 18
1 852 361 16
1 852 361 19
CS-KS12NB41 (Body) & CZ-18BT1U (Panel)
CS-KS18NB4UW (Body) & CZ-18BT1U (Panel)
CU-KS12NK1A
CU-KS18NKU
CU-KS18NKUA
REFERENCE NO. SM700879
Outdoor Unit
Indoor Model No.
Body (Panel)
Product Code No.
Body (Panel)
1 852 361 04 (1 852 361 15)
1 852 361 06 (1 852 361 15)
Body
Panel
Remote Controller
Wired Remote Controller
(Option)
CS-KS12NB41 (CZ-18BT1U)
CS-KS18NB4UW (CZ-18BT1U)
CU-KS18NKU
CU-KS12NK1A
CU-KS18NKUA
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Summary of Contents

Page 1 - SM700879

TECHNICAL & SERVICE MANUALCS-KS12NB41 & CZ-18BT1U + CU-KS12NK1ACS-KS18NB4UW & CZ-18BT1U + CU-KS18NKUCS-KS18NB4UW & CZ-18BT1U + CU-KS18

Page 2 - SAFETY PRECAUTIONS

Indoor Unit CS-KS18NB4UW & CZ-18BT1UOutdoor Unit CU-KS18NKUDATA SUBJECT TO CHANGE WITHOUT NOTICE.Remarks: Rating conditions are:Cooling: Indoor ai

Page 3 - Prohibit

Indoor Unit CS-KS12NB41 & CZ-18BT1UOutdoor Unit CU-KS12NK1A2-1-3.VerticaldB-AdB-AIndoor : Hi/Me/LoOutdoor : HiAir FilterCompressorRefrigerant / Am

Page 4 - Table of Contents

Indoor Unit CS-KS12NB41 & CZ-18BT1UOutdoor Unit CU-KS12NK1ADATA SUBJECT TO CHANGE WITHOUT NOTICE.Remarks: Rating conditions are:Cooling: Indoor ai

Page 5

< 230V >Indoor Unit CS-KS18NB4UW & CZ-18BT1UOutdoor Unit CU-KS18NKUA2-1-4.VerticaldB-AdB-AIndoor : Hi/Me/LoOutdoor : HiAir FilterCompressorR

Page 6 - 1. OPERATING RANGE

Indoor Unit CS-KS18NB4UW & CZ-18BT1UOutdoor Unit CU-KS18NKUADATA SUBJECT TO CHANGE WITHOUT NOTICE.Remarks: Rating conditions are:Cooling: Indoor a

Page 7 - 2. SPECIFICATIONS

Indoor Unit CS-KS18NB4UW & CZ-18BT1UOutdoor Unit CU-KS18NKUA< 208V >2-1-5.VerticaldB-AdB-AIndoor : Hi/Me/LoOutdoor : HiAir FilterCompressorR

Page 8

Indoor Unit CS-KS18NB4UW & CZ-18BT1UOutdoor Unit CU-KS18NKUADATA SUBJECT TO CHANGE WITHOUT NOTICE.Remarks: Rating conditions are:Cooling: Indoor a

Page 9

Indoor Unit (Body) CS-KS12NB41Indoor Unit (Panel) CZ-18BT1U2-2. Major Component Specifications2-2-1. Indoor UnitMP24ZN-12V ... 2Flap MotorType Stepp

Page 10 - < 208V >

Indoor Unit (Body) CS-KS18NB4UWIndoor Unit (Panel) CZ-18BT1UMP24ZN-12V ... 2Flap MotorType Stepping MotorRating Model ... Q'tyCoil Resistance Ohm

Page 11 - 115V Single-Phase 60Hz

Outdoor Unit CU-KS18NKUControl PCBControl Circuit Fuse ControlsPart No.Microprocessor250V 25ACB-CU-KS18NKUDATA SUBJECT TO CHANGE WITHOUT NOTICE.Pints

Page 12 - Outdoor Unit CU-KS12NK1A

• Before doing repair work, please read the " SAFETY PRECAUTIONS" carefully and fully understand them. • The precautionary items here

Page 13 - Outdoor Unit CU-KS18NKUA

Outdoor Unit CU-KS12NK1AControl PCBControl Circuit Fuse ControlsPart No.Microprocessor125V 25ACB-CU-KS12NK1ADATA SUBJECT TO CHANGE WITHOUT NOTICE.Pint

Page 14

Outdoor Unit CU-KS18NKUAControl PCBControl Circuit Fuse ControlsPart No.Microprocessor250V 25ACB-CU-KS18NKUADATA SUBJECT TO CHANGE WITHOUT NOTICE.Pint

Page 15

2-3. Other Component Specifications Indoor Unit CS-KS12NB41 & CZ-18BT1U CS-KS18NB4UW & CZ-18BT1UOutdoor Unit CU-KS18NKU CU-KS12NK1A CU-

Page 16

3. DIMENSIONAL DATAIndoor Unit CS-KS12NB41 & CZ-18BT1U CS-KS18NB4UW & CZ-18BT1U6-5/16 6-11/161-3/16 (30)4-19/321-25/321-25/322-3/328-15/32

Page 17 - 2-2-1. Indoor Unit

10-13/163-19/32ID:23/322-ID:15/1621-3/166-3/324-9/32 2-5/32Narrow tube service valvedia.1/4" (6.35)Wide tube service valvedia.3/8" (9.52)3-1

Page 18 - Indoor Unit (Panel) CZ-18BT1U

Unit : inch (mm)(852-0-0010-13300-0)Narrow tube service valvedia.1/4" (6.35)Wide tube service valvedia.1/2" (12.70)4-3/8 2-5/326-17/325-23/3

Page 19 - 2-2-2. Outdoor Unit

Wide tubeNarrow tubeHeat exchangerIndoor unitStrainerO.D.3/8"(9.52 mm)O.D.1/4"(6.35 mm)4. REFRIGERANT FLOW DIAGRAM4-1. Refrigerant Flow Di

Page 20

Wide tubeNarrow tubeIndoor unitO.D.1/2"(12.7mm)O.D.1/4"(6.35 mm)Indoor Unit CS-KS18NB4UW & CZ-18BT1U Outdoor Unit CU-KS18NKU CU-KS18NK

Page 21

Hi FanLo FanCooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 115V)(1) Low pressure performance chart(2) Operating current perfor

Page 22

• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.NOTECooling Characteristics (

Page 23 - 3. DIMENSIONAL DATA

WarningIf refrigerant gas blows off during the work, do not touch the refrigerant gas as it may cause frostbite.If refrigerant gas leaks during the wo

Page 24 - Outdoor Unit CU-KS12NK1A

5-2. Cooling CapacityIndoor Unit : CS-KS12NB41 & CZ-18BT1UOutdoor Unit : CU-KS12NK1APower Supply : 115V Single Phase 60Hz< Cooling Capaci

Page 25 - CU-KS18NKUA

Indoor Unit : CS-KS18NB4UW & CZ-18BT1UOutdoor Unit : CU-KS18NKU or CU-KS18NKUAPower Supply : 230V Single Phase 60Hz< Cooling Capacity >

Page 26 - 4. REFRIGERANT FLOW DIAGRAM

5-3. Cooling Capacity (Low Ambient)Indoor Unit : CS-KS12NB41 & CZ-18BT1UOutdoor Unit : CU-KS12NK1APower Supply : 115V Single Phase 60Hz<

Page 27 - Outdoor unit

Indoor Unit : CS-KS18NB4UW & CZ-18BT1UOutdoor Unit : CU-KS18NKUAPower Supply : 230V Single Phase 60Hz< Cooling Capacity (Low Ambient) >

Page 28 - 5. PERFORMANCE DATA

6. ELECTRICAL DATA6-1. Electrical CharacteristicsIndoor Unit CS-KS12NB41 & CZ-18BT1UOutdoor Unit CU-KS12NK1AIndoor Unit Outdoor Unit Complete

Page 29 - 75°F (24°C)

Indoor Unit CS-KS18NB4UW & CZ-18BT1UOutdoor Unit CU-KS18NKUIndoor Unit Outdoor UnitFan Motor Fan Motor + CompressorPerformance at 230V Single-

Page 30 - 5-2. Cooling Capacity

6-2. Electric Wiring DiagramsIndoor Unit CS-KS12NB41 & CZ-18BT1U CS-KS18NB4UW & CZ-18BT1U8FA2-5250-46900-21 2 3 4 5 61 2 3 4 5 6FMDPFAN MOT

Page 31 - < Cooling Capacity >

Outdoor Unit CU-KS12NK1A8FA2-5251-12300-237

Page 32 - Outdoor Unit : CU-KS12NK1A

Outdoor Unit CU-KS18NKU CU-KS18NKUA8FA2-5251-12000-225ACONTROLLERDCFM MV0FAN MOTOR12 3 4 5 6 7BLKWHTREDBLUYELBLKWHTREDBLUYELwwwwwwww1 2 3 4 551 2 4

Page 33 - Outdoor Unit : CU-KS18NKUA

ACL(Reset)button1HR.TIMERbuttonON/OFFoperationbuttonHIGH POWERbuttonTest run modeSelf-diagnostic modeAddress setting modeFig. 1Fig. 2Fig. 3Ta bACL but

Page 34 - 6. ELECTRICAL DATA

Table of Contents SAFETY PRECAUTIONSTABLE OF CONTENTS1. OPERATING RANGE2. SPECIFICATIONS2-1. Unit Specifications 2-2. Major Component Specific

Page 35 - CU-KS18NKU

One of the two types of connectors illustrated at left is used. Theirbasic structure is the same for each. How to DisconnectHold the resin connector c

Page 36 - 8FA2-5250-46900-2

7-3. Disassembly Procedure7-3-1. Remove the air intake grill.(1) Slide the 2 latches each to the corresponding arrow direction. (Fig. 1 and Fig. 2)

Page 37

NOTE7-3-3. Remove the ceiling panel.(1) Open the clamp (4 locations) and remove the 2 lead wires from the clamps. (Fig. 6)(2) Remove the 4 screws fixi

Page 38 - 8FA2-5251-12000-2

1237-3-4. Remove the indoor air temperature sensor.(1) Disconnect the connector CN08 (ROOM 2P) in the control box and remove the indoor air temperatu

Page 39 - 7. MAINTENANCE

12 3(4) Disconnect the connector CN07 (DP 2P) in the power box. (Fig. 13) Remove a screw and disconnect the ground cable. (Fig. 13)(5) Disconnect the

Page 40 - Pull the cover upward

For the removal of the following components, perform any work after removing the indoor unit (main body) from the ceiling. Main body lower section

Page 41 - 7-3. Disassembly Procedure

7-3-7. Remove the heat exchanger sensor.(1) Remove the heat exchanger sensor from the sensor holder. (Fig. 19) 7-3-8. Remove the drain pump and float

Page 42

7-3-9. Remove the turbo fan and fan motor.(1) Remove a nut and remove the turbo fan. (Fig. 22)(2) Remove the 2 screws and 3 nuts, and remove the fan m

Page 43

8. FUNCTIONS8-1. Operation FunctionsEmergency operation SENSOR DRY During DRY operation, the system adjusts the room temperature and fan speed acco

Page 44

HIGH POWERNIGHT SETBACKLamp colorsTimer backupThis function acts to raise the power but keeps the AC system in the same operating mode.This function i

Page 45

10. CHECKING ELECTRICAL COMPONENTS10-1. Measurement of Insulation Resistance10-2. Checking Continuity of Fuse on PCB Ass'y11. REFRIGERANT R410A

Page 46

a. Area: Automatic capacity controlb. When the temperature drops below Point A, the operation frequency is reduced by a certain proportion.c. Area:

Page 47

< Clock display >Test run modeSelf-diagnostics mode9. TROUBLESHOOTING (BEFORE CALLING FOR SERVICE)9-1. Precautions before Performing Inspectio

Page 48 - 8. FUNCTIONS

Since the indications cover various units, the corresponding parts listed below may not be present in some models.(1) Self-diagnostics Lamps(1) DRA

Page 49 - 2°F(1°C)

(2) If the self-diagnostics function fails to operateCheck the indoor unit.Is the fuse blown?Replace the controller.Replace the circuitboard or the fu

Page 50 - 8-2. Protective Functions

(3) Serial Communication Error Identification ProcedureRefer to "Method of Self-Diagnostics" for the self-diagnostics procedure.(3-1) Condit

Page 51 - PROCEDURE

What is the latest self-diagnosis result ?Condition: E12Defect in the outdoor unitP.C. board.Condition: E01Defect or connection errorin the inter-unit

Page 52 - INDOOR UNIT

(3-2) Condition: E12Troubleshooting Serial Communication1. Turn off the power and wait until the power lamp (LED) of the outdoor unit controller is t

Page 53 - (2) Checking the outdoor unit

[Trouble symptom 3] Motor rotates for some time (several seconds), but then quickly stops, when the indoor unit operates.(There is trouble in the sys

Page 54 - Indoor Unit

9-4-2. Outdoor Fan MotorThis outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil resistance, an

Page 55 - Defect or connection error

9-5. Noise Malfunction and Electromagnetic InterferenceAn inverter A/C operates using pulse signal control and high frequencies. Therefore, it is sus

Page 56 - (3-2) Condition: E12

95 °F DB / 71 °F WB67 °F DB / 57 °F WB1. OPERATING RANGEMaximumMinimum115 °F DB67 °F DBTemperature Indoor Air Intake Temp. Outdoor Air Intake Temp.Co

Page 57 - 9-4-1. Indoor Fan Motor

Insulation testerProbeClipGround wireTerminal plateCoppertube ormetallic partClipInsulation testerProbeFig. 1Fig. 2Fig. 3Fig. 4Coppertube ormetallic p

Page 58 - 9-4-2. Outdoor Fan Motor

FusePCB Ass'yFig. 5Fig. 6Fuse10-2. Checking Continuity of Fuse on PCB Ass'yRemove the PCB Ass'y from the electrical component box. The

Page 59 - (1) Noise malfunction

11. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT11-1. Characteristics of New Refrigerant R410A11-1-1. What is New Refrigerant R410A?R

Page 60 - Resistance

Tubing precautionsRefrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily cover the ends of the t

Page 61 - PCB Ass'y

11-3. Tools Specifically for R410A For servicing, use the following tools for R410AGauge manifoldCharging hoseGas leak detectorRefrigerant cylinderCh

Page 62 - 11. REFRIGERANT R410A:

11-5. In Case of Compressor Malfunction CAUTIONShould the compressor malfunction, be sure to make the switch to a replacement compressor as quickly a

Page 63

ValveSingle valveCharge liquid refrigerant with cylinder in up-side-down position.Single valve (with siphon tube)Charge with cylinder in normal positi

Page 64

Length of tubingEvacuation timeLess than 33 ft. (10 m)More than 10 minutesMore than 33 ft. (10 m)More than 15 minutes11-6. In Case Refrigerant is Le

Page 65

11-7. Charging Additional Refrigerant11-7-1. When Tubes are ExtendedObserve the proper amount of refrigerant as stated in this service manual or the

Page 67

< 230V >Indoor Unit CS-KS18NB4UW & CZ-18BT1UOutdoor Unit CU-KS18NKU2-1-1.VerticaldB-AdB-AIndoor : Hi/Me/LoOutdoor : HiAir FilterCompressorRe

Page 68

Indoor Unit CS-KS18NB4UW & CZ-18BT1UOutdoor Unit CU-KS18NKUDATA SUBJECT TO CHANGE WITHOUT NOTICE.Remarks: Rating conditions are:Cooling: Indoor ai

Page 69

Indoor Unit CS-KS18NB4UW & CZ-18BT1UOutdoor Unit CU-KS18NKU< 208V >2-1-2.VerticaldB-AdB-AIndoor : Hi/Me/LoOutdoor : HiAir FilterCompressorRe

Related models: KS18NB4UA

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