Panasonic CS-A9CKPG User Manual Page 1

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1 Features 2
2 Functions
3
3 Product Specifications
6
4 Dimensions
10
5 Refrigeration Cycle Diagram
12
6 Block Diagram
13
7 Wiring Diagram
14
8 Operation Details
15
9 Operating Instructions (U.S.A. Models)
35
10 Operating Instructions (Canada Models)
40
© 2003 Matsushita Industrial Corp. Sdn. Bhd.
(11969-T). All rights reserved. Unauthorized copying
and distribution is a violation of law.
CS-A9CKPG CU-A9CKP6G
CS-A12CKPG CU-A12CKP6G
11 Installation Instructions 45
12 2-way, 3-way Valve
55
13 Servicing Information
62
14 Troubleshooting Guide
66
15 Technical Data
68
16 Exploded View
71
17 Replacement Parts List
72
18 Exploded View
73
19 Replacement Parts List
74
20 Electronic Circuit Diagram
75
Room Air Conditioner
Subject :
Revision
Please file and use this supplement manual together with the service manual for Model No. CS-A9CKPG/
CU-A9CKP6G, CS-A12CKPG/CU-A12CKP6G, Order No. MAC0211070C1.
CONTENTS
Page Page
Order No. MAC0301013S1
E25
Page view 0
1 2 3 4 5 6 ... 81 82

Summary of Contents

Page 1 - CONTENTS

1 Features 2 2 Functions 3 3 Product Specifications 6 4 Dimensions 10 5 Refrigeration Cycle Diagram 12 6 Block Diagram 13 7 Wiring Diagram 14

Page 2 - 1 Features

4 Dimensions10CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 3 - 2 Functions

11CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 4 - Indoor Unit

5 Refrigeration Cycle Diagram12CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 5 - Outdoor Unit

6 Block Diagram13CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 6 - 3 Product Specifications

7 Wiring Diagram14CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 7

Cooling in operation according to Remote Control setting.Time Delay Safety Control (3 minutes)7 minutes Time Save ControlStarting Current ControlAnti-

Page 8

Compressor Protection ControlAutomatic Fan Speed Mode • After the compressor starts for 50 seconds but the outdoor fan motor is still OFF, the compre

Page 9

Cooling Operation Time Diagram17CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 10 - 4 Dimensions

Quiet Operation Control(For Cooling Mode or cooling region of Soft Dry Mode) • Purpose of this operation is to provide quite cooling operation compar

Page 11

Time Delay Safety ControlStarting Current ControlAnti-Freezing ControlCompressor Reverse Rotation Protection ControlCompressor Protection ControlAutom

Page 12

• High Efficiency • Compact Design • Comfort Environment − Air filter with function to reduce dust and smoke − Wider range of horizontal dischar

Page 13 - 6 Block Diagram

Soft Dry Operation Time DiagramQuiet Operation Control(For Dry region at Soft Dry Mode)20CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 14 - 7 Wiring Diagram

Heating in operation according to Remote Control setting.Time Delay Safety Control30 minutes Time Save ControlOverload Protection Control(b) Compresso

Page 15 - 8 Operation Details

Hot Start ControlAnti Cold Draft ControlWhen Heating operation starts, Indoor Fan will not start until the indoor heat exchanger reaches 30°C (86°F) a

Page 16

Automatic Fan Speed ModeHeating Operating Time DiagramWhen Automatic Fan Speed is selected at Remote Control during heating operation. • Fan speed ro

Page 17

Deicing ControlDeice starts to prevent frosting at outdoor heat exchanger. • Normal DeicingDeice operations detection commences after 30 minutes of H

Page 18

Normal Deicing Time DiagramOverload Deicing Time Diagram25CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 19 - 8.2. Soft Dry Mode Operation

Quiet Operation Control(For Heating Mode) • Purpose of this operation is to provide quite heating operation compare to normal operation. • When the

Page 20 - Quiet Operation Control

8.4. Automatic Mode Operation 1. When the Automatic Mode Operation is selected, the indoor fan operates at SLo fan speed for 25 seconds to sense int

Page 21 - 8.3. Heating Mode Operation

8.5. Random Auto Restart Control • If there is a power failure during air conditioner operation, operation will be automatically restarted after 3 t

Page 22

29CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 23

2 FunctionsRemote ControlOperation OFF / ONOFF / ON IRoom Temperature SettingTEMP.Operation Mode Selection•AUTOAutomatic Operation Mode•HEATHeating O

Page 24

1. Vertical Airflow Direction • The louver swings up and down as shown above. • The louver does not swing when the Indoor Fan stopsduring operatio

Page 25 - Overload Deicing Time Diagram

8.10. Powerful Mode OperationPurpose of this operation is to be obtain the setting temperature quickly. 1. Cooling and Soft Dry Mode • When the Pow

Page 26

8.11. Economy Mode OperationPurpose of this operation is to save or reduced electrical power consumption of the room air conditioner.However consumer

Page 27

8.12. Low outdoor ambient temperature controlA. PurposeTo protect air conditioner from damage under the low outdoor ambient temperature.(Low outdoor

Page 28 - 8.6. Delay ON Timer Control

Note:# : Fan motor off condition depends on:a. 1 min over after FM ON. Andb. Air temperature < -3°C (26.6°F) during 1 min.So the FM Off time is bet

Page 29

9 Operating Instructions (U.S.A. Models)SAFETY PRECAUTIONSBefore operating, please read the following“Safety Precautions” carefully.● To prevent pers

Page 30

● How to Insert the Batteries1Slide down the remote control cover completelyto remove it.2Insert the batteries– Be sure the direction is correct– 12:

Page 31

● Operation DetailsCOOL – Cooling Operation• To set the room temperature at your preferencecooling comfort.AUTO – Automatic Operation• Sense indoor te

Page 32 - 8.11. Economy Mode Operation

Pre-season Inspection● Is the discharged air cold/warm?Operation is normal if 15 minutes after the start ofoperation, the difference between the air

Page 33

TROUBLESHOOTING Normal OperationIs it okay?• Air conditioner has been restarted, but does notoperate for 3 minutes.• A sound like water flowing can b

Page 34

Indoor UnitRandom Auto Restart Control• Operation is restarted randomly after powerfailure at previous setting mode.Anti-Freezing Control• Anti-Freezi

Page 35 - NAME OF EACH PART

10 Operating Instructions (Canada Models)SAFETY PRECAUTIONSBefore operating, please read the following“Safety Precautions” carefully:● To prevent pers

Page 36 - HOW TO OPERATE

CHECKTEMPAUTAUTOONOFFAUTAUTO HEAHEATDRYFANCCOOLCOOLFANANAUTAUTORESET CLOCKMODEPOWERFULECONOMYFAN SPEEDAIR SWINGOFFCANCELONSET123TIMEROFF/ONQUIETAUTOMA

Page 37 - CONVENIENCE OPERATION

Setting the Horizontal Airflow Direction● Notes• If the unit is not going to be used for an extendedperiod of time, turn off the main power supply.

Page 38 - ENERGY SAVING AND OPERATION

Pre-season Inspection● Is the discharged air cold/warm?Operation is normal if 15 minutes after the start ofoperation, the difference between the air

Page 39 - TROUBLESHOOTING

Call the Dealer ImmediatelyIf the following conditions occur, turn off the unit and thecircuit breaker, and then call your authorized Panasonicdeale

Page 40

11 Installation InstructionsRequired tools for Installation Works1. Philips screw driver 5. Spanner 9. Gas leak detector 13. Multimeter2. Level gauge

Page 41

1. The equipment must be earthed. It may cause electrical shock if grounding is not perfect.2. Do not install the unit at place where leakage of flamm

Page 42

Applicable piping kitCZ-3F5, 7AEN (CS-A9CKPG)CZ-4F5, 7, 10AN (CS-A12CKPG)SELECT THE BEST LOCATIONINDOOR UNIT • There should not be any heat source or

Page 43 - ■ Air Purifying Filters

11.2.1. SELECT THE BEST LOCATION(Refer to “Select the best location”section)11.2.2. HOW TO FIX INSTALLATIONPLATEThe mounting wall is strong and soli

Page 44 - Abnormal Operation

2. For the embedded piping(This can be used for left rear piping & left bottom piping also.)49CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 45 - 11 Installation Instructions

Outdoor Unit• To protect compressor from reverserotation when there is a instantaneouspower failure.60 Secs. Forced Operation Control• Once the compre

Page 46

1. Remove the control board metal cover. 2. Unscrew the conduit cover & fix the conduit connector toconduit cover with lock nut, then secure it

Page 47

HOW TO TAKE OUT FRONT GRILLEPlease follow the steps below to take out front grille ifnecessary such as when servicing. 1. Set the vertical airflow di

Page 48 - 11.2. INDOOR UNIT

CUTTING AND FLARING THE PIPING 1. Please cut using pipe cutter and then remove the burrs. 2. Remove the burrs by using reamer. If burrs is notremove

Page 49 - For the embedded piping

11.3.6. PIPE INSULATIONDISPOSAL OF OUTDOOR UNIT DRAIN WATER • If a drain elbow is used, the unit should be placed on astand which is taller than 3 c

Page 50

CHECK THE DRAINAGE • Open front panel and remove air filters.(Drainage checking can be carried out without removing thefront grille.) • Pour a glass

Page 51 - 11.3. OUTDOOR UNIT

12 2-way, 3-way Valve2-way Valve (Liquid Side) 3-way Valve (Gas Side)Works Shaft Position Shaft Position Service PortShipping Close Close Close(With v

Page 52

Required tools: hexagonal wrench, adjustable wrench, torquewrenches, wrench to hold the joints and gas leak detector.The additional gas for air purgin

Page 53 - 11.3.6. PIPE INSULATION

1. Confirm that both the 2-way and 3-way valves are set tothe opened position. • Remove the valve stem caps and confirm that the valve stems are in

Page 54

12.1.3. Re-air purging (Re-installation) 1. Confirm that both the 2-way and 3-way valves are set tothe closed position. 2. Connect the charge set a

Page 55 - 12 2-way, 3-way Valve

(Gas leakage) 1. Confirm that both the 2-way and 3-way valves are set tothe open position. 2. Connect the charge set to the 3-way valve’s servicepor

Page 56

3 Product SpecificationsUnit CS-A9CK CU-A9CKPower Source Phase, Voltage, Cycle Single, 115, 60 HzCooling Capacity kW (BTU/h) 2.40 (8,200)Heating Capa

Page 57

(No refrigerant in the refrigeration cycle) 1. Connect the vacuum pump to the charge set’s centrehose. 2. Evacuation for approximately one hour. •

Page 58

12.1.6. Gas charging(After Evacuation) 1. Connect the charge hose to the charging cylinder. • Connect the charge hose which you disconnected fromth

Page 59

1. The Electronic Controller, a Signal Receiver and anIndicator (Fig. 3) can be seen by the below steps: • Remove the 2 caps and 2 screws at the bo

Page 60

− Pulling out the Drain Hose from outlet to remove theDischarge Grille. (Fig. 5) − Removing the right and left screws. (Fig. 5) − Then remove the

Page 61 - 12.1.6. Gas charging

− Remove the screws at the left of the Evaporator. (Fig. 8) − Remove the Bearing. (Fig. 9) − Push up the Evaporator and pull out the Cross Flow Fa

Page 62 - 13 Servicing Information

• Remote Control ResetWhen the batteries are inserted for the first time, or thebatteries are replaced, all the indications will blink and theremote

Page 63

In order to diagnose malfunctions, make sure that there are noelectrical problems before inspecting the refrigeration cycle.Such problems include insu

Page 64

14.1.1. Relationship between the condition of the air conditioner and pressure andelectric currentCooling Mode Heating ModeCondition of the aircondit

Page 65

15 Technical Data68CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 66 - 14 Troubleshooting Guide

69CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 67

Unit CS-A9CK CU-A9CKFan Speed Low rpm Cooling; 780Heating; 840—Medium rpm Cooling; 960Heating; 960—High rpm Cooling; 1,140Heating; 1,230845SuperHigh r

Page 68 - 15 Technical Data

70CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 69

16 Exploded ViewNote:The above exploded view is for the purpose of parts disassembly and replacement.The non-numbered parts are not kept as standard s

Page 70

17 Replacement Parts List<Model: CS-A9CK / CS-A12CK>REF. NO. PART NAME & DESCRIPTION QTY. CS-A9CK CS-A12CK REMARKS1 CHASSY COMPLETE 1 CWD50C

Page 71 - 16 Exploded View

18 Exploded ViewNote:The above exploded view is for the purpose of parts disassembly and replacement.The non-numbered parts are not kept as standard s

Page 72 - 17 Replacement Parts List

19 Replacement Parts List<Model: CU-A9CK / CU-A12CK>REF. NO. PART NAME & DESCRIPTION QTY. CU-A9CK CU-A12CK REMARKS1 CHASSY ASS’Y 1 CWD50K208

Page 73 - 18 Exploded View

20 Electronic Circuit DiagramSCHEMATIC DIAGRAM 1/3• CS-A9CK / CU-A9CK• CS-A12CK / CU-A12CK(PH10)10 712 511 69gfeCN-STM3455432(PH5)(ZH5)AIR TEMP. SENSO

Page 74 - 19 Replacement Parts List

SCHEMATIC DIAGRAM 2/3Q034.7k10kebcT0158132A52D0022GB75IC01P72P73P74P75P64P65P66P67P40/AD0P41/AD1P42/AD2P43/AD3P44/AD4P45/AD5P46/AD6P47/AD7P11/AN1P12/A

Page 75 - 20 Electronic Circuit Diagram

SCHEMATIC DIAGRAM 3/3IC03GI16V100C115V12VIGIC04C17330035V(NHG)DB01C1447025V1kR36MOTORFANCN-FM5431CN-FB1(PH-3)RY-PWRAC(WHT)511UZNR01REGULATORREGULATOR+

Page 76 - SCHEMATIC DIAGRAM 2/3

78CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 77 - SCHEMATIC DIAGRAM 3/3

How to use electronic circuit diagramTIMER TABLETest ModeName Time (When test point RemarksShort-circuited)Real Timer 1hr. 1min.10 min. 10 sec.1min. 1

Page 78

Unit CS-A12CK CU-A12CKPower Source Phase, Voltage,CycleSingle, 115, 60 HzCooling Capacity kW (BTU/h) (1) 3.51 (12,000)(2) 3.50 (12,000)Heating Capacit

Page 79 - TIMER TABLE

20.1. REMOTE CONTROL80CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 80 - 20.1. REMOTE CONTROL

20.2. PRINT PATTERNINDOOR UNIT PRINTED CIRCUIT BOARDTOP VIEW81CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G

Page 81 - TOP VIEW

20.3. PRINT PATTERNINDOOR UNIT PRINTED CIRCUIT BOARDBOTTOM VIEW82CS-A9CKPG CU-A9CKP6G / CS-A12CKPG CU-A12CKP6G[MAICO] Printed in Malaysia

Page 82 - BOTTOM VIEW

Unit CS-A12CK CU-A12CKFan Speed Low rpm Cooling; 900Heating; 960—Medium rpm Cooling; 1,120Heating; 1,120—High rpm Cooling; 1,260Heating; 1,300850Super

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